2002 club car ds service manual pdf free download






















Closed OFF 3. Page Maintenance Any vehicle not functioning correctly should be removed from use until it is properly repaired. This will prevent further damage to the vehicle and avoid the possibility of injury due to unsafe conditions. Page 35 Check and adjust as required. See Steering Front wheel alignment and camber and Front Suspension in the maintenance and service manual. Page 36 Annual service by trained technician only Single Point Watering System with the Single-Point Watering System on every hours of operation or rounds page Replace if damaged or Safety decals illegible.

Page 37 Check safety decals. Two year service by trained technician only every hours of operation or every Fuel filters Replace.

Dispose of used filters properly. Page Periodic Lubrication Schedules 22 oz. Page 39 32 oz. Page Batteries - Electric Vehicles This process creates a finished product free of minerals, having left all the impurities in the original water sample. Club Car, along with our battery manufacturers, highly recommends that distilled water be used in electric vehicle batteries.

Page 41 Your local water company should be able to perform testing and compare their results to the chart. Page 43 do not leave discharged overnight. Level Indicator 2. Cap 3. Page 45 When inserting the DC plug, align the raised guide on the plug with the guide slot in the receptacle and push straight in slowly. Club Car battery chargers interact with the vehicle onboard computer.

The computer records the amount of energy consumed during vehicle use. Other Club Car models or vehicles made by other manufacturers are not compatible.

Page 48 If the light indicates unacceptable water quality, the cartridge must be replaced. After ensuring adequate water flow rate, press the grey button 7 on the end of the female coupler 8 to disconnect the purger from the pressure regulator. Ventilate when charging or operating vehicle in an enclosed area.

Wear a full face shield and rubber gloves when working on or near batteries. The battery in the Club Car gasoline vehicle is a volt, low maintenance battery that requires infrequent watering Figure See following NOTE. NOTE: Properly recycle or dispose of used oil in accordance with local, state, and federal regulations. Full level 2. Safe level 3. Remove the engine oil filter 1 , turning it counterclockwise, allowing the residual oil in the filter port and filter to drain into the oil drain pan 2 Figure Page 53 Coat new oil filter gasket with clean engine oil and install the oil filter onto the engine oil filter port Figure Page Fueling Instructions - Gasoline Vehicles The fuel tank is located on passenger side of vehicle.

Remove fuel cap and fill the fuel tank with fresh unleaded gasoline only. Replace fuel cap on tank. Ensure cap is tightened securely. Replace seat bottom. You can obtain the name and phone number of your closest Club Car contact by visiting our web site at www.

This will enable us to contact you if the need arises. Page 59 Without limiting the generality of the foregoing in any way, and as part of its limited warranty exclusion, CLUB CAR does not warrant that its vehicle or components such as batteries, computer, controller or electrical device are suitable for use in any application other than in its products.

Page 60 To make a warranty claim under this limited warranty, you must present the vehicle or defective component with evidence of proof of purchase date and number of energy units if applicable to an authorized CLUB CAR dealer.

Page 62 CLUB CAR will not be liable to warrant failures of warranted parts caused by the use of a non-exempted add-on or modified part. It is also valid for vehicles with build codes between and the one indicated at the top of this page. Print page 1 Print document 68 pages.

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